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Sunday, 08 November 2009
 

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NJAV Goals

1) Improve the design and implementation of the 2008 vehicle.

 

2) Have a working vehicle by the End of December 2009.

 

3) Have an optimal vehicle by the beginning of May 2010.

 

4) Take 1st in the 2010 IGVC Competition.

 

Project Progress

   
 Steve Liccketto Project Journal Entries:

September 18

The first meeting with our Advisor, Dr. Hernandez, after we have gotten all the confusion with the project settled.  From me he wanted a Hardware Architecture of the proposed electrical system.


September 27

The unsatisfactory hardware architecture needed to be re-done and approved before progress could be acheived.


October 5

The rebuilt hardware architecture is redone and redrawn below.  It awaits approval but I am progressing towards initial designs of a complete power board for the vehicle. 


October 12

Analysis of last years voltage drop circuitry was successful.  I re-organized the circuitry of the designed voltage regulator circuits and minimized used components.  The implementation of the board from last year will remain the same; however, the board will be added to the circuitry of the main power board/box.


October 20

A main power board is going to be designed and implemented in the 2009-2010 vehicle design.  The power interface will contain voltage drops from 24 Volts DC to 12 Volts and 5 Volts.  The circuit will be completely contained by an originally designed enclosure composed of Garolite.  This material was recommended by another SR. project group.  The Garolite was ordered from McMaster-Carr.


October 22

Tests for the motors and batteries was a must to determine the usability of these components.  Both DC motors that drive the vehicles proved to function properly. 

The battery tests were not as satisfactory as I had hoped.  The vehicle used two different configurations of six batteries total.  Each of these batteries are 12 Volts DC.  When measuring the voltage of 12 Volt batteries, a fully charged battery will display 12.8 Volts and a depleted battery will display 11.4 Volts.  Any number outside of this range can damage the battery from overcharge or discharge voltage damage. 

Battery 1:  11.6 Volts
Battery 2:    8.2 Volts
Battery 3:  12.7 Volts
Battery 4:  11.2 Volts
Battery 5:  11.4 Volts
Battery 6:  11.1 Volts

Battery 3 is the only good battery.  Battery 2 has been dangerously discharged and is possibly damaged.  The team needs to locate or purchase a charger to charge the dead batteries and test if they can hold a charge as they should.

Motor Controller Device:  Roboteq AX3500

This is a fully programmable board designed to control two separate DC motors individually.  The wiring diagram is extremely basic, there are specified attachments from specified terminals on the board. 


October 26

Power Board Circuitry Color Code:
  Red --- 24 VDC
  Orange --- 12VDC
  Yellow --- 5 VDC
  Black --- Ground


October 30

The power board is completely wired and implementable.  The wireless E-stop has been wired directly into the circuitry of the power board.  When the "ON" Button on the remote is pressed the board will have power; in conjunction, when the "OFF" Button is pressed no power is supplied to the board.


November 3

Power Box:  The power board must be encased in a type of box to limit dust and dirt and to help with an organized structure.  After measuring the completed circuit and with keeping the cooling fan in mind, the box should be about 8" x 8" x 4".  It will contain a cooling fan on top and the electrical terminals on the sides.

The power board is planned to be cut and assembles by 11/8/09.  After the completion of the Power Box, the vehicle will be completely wired to the 2008-2009 frame so test runs can be acheived.

After the vehicle is wired and capable of being tested by Mike Coffey.  I will begin to work on a speed feedback system and battery monitor device, if there is time.  Also, I will work closely with the Mechanical Engineers in designing the new chassis to help develop the organization of the Hardware Device mounts and brackets.

Future Priorities:

Finish Power Box / Board
Wire Vehicle
Help with Design of Vehicle
Design Speed Feedback System
Design Battery Monitor
Look Into Having PCB made for Power Board

NJAV Updates


09/18/09 - Time line of work progress was created and is being used as a guide to complete the project.  Recovery of last years vehicle and expense reports completed.

09/27/09 - Hardware architecture of the old vehicle was completed and analyzed.  The hardware architecture was unsatisfactory, so a rebuild is required.

10/16/09 - Preliminary Drawings were constructed by the Mechanicals for a new chassis.  The Electrical engineer designed a universal power box where the voltage from the batteries will be inputted and various voltages will be outputted to supply the vehicle with all the power required.  The wireless e-stop is wired directly into the circuitry of the power box.  The Computer Engineer has began testing each component to develop code and draw data.

10/30/09 - The circuitry for the power box has been created and soldered but the actual housing has not been constructed although it has been designed.  Progress for the collection of data has been moving forward and there are few components left to gather data from.  Mechanicals are now furthering their original design to include a more stable camera mount.

 


 

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